This is the Original position of the 42 bumper. Way out
in the air. |
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To tighten it up a bit. I cut out 2 inches of the gravel pan.
Used my homemade welding holders, to hold things in position during welding. |
Its just a bit of square pipe, that i cut a slot in. Welded
a small piece of steel to the head of an M6 bolt. And i use a piece of
welding rod on the underside. This tool gives me a small 1mm slot. Perfect
when you are gas welding. And it keeps the parts in place of course. |
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I also widened the pan one inch on each side. Looking much
tighter or what. Did a similar thing at the rear, but I shortened the
bumper 4" before i sent it to the chrome shop. |
One of the front fenders had some holes in the bottom part. |
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First i took a steel rod 12 mm, and bent it to the right radius. |
Clamped a piece of steel over the radius rod, and hammered away.
This was the tricky part to do. |
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Then i just had to add the rest, that was missing. |
Some cleaning up with a grinder, and some hammer and dollying
and your there (no grinding done in this picture) |
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This is how i bent the rear part of the fender Outward, in i don't
own a shrink/expand tool just hammers and dollies. |
Hammer time! |
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I also made the "original" inside reinforcement. |
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Starts to look ok, some bondo or lead on this would do it. |
There was some other bumps and dents to fix on the other end to ;-) |
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Rear fender view. |
Since i did not have the Gas filler pipe, i made this out of some 2
" exhaust pipe, and the bajonett piece from an Volvo 122 (Amazon) tank, |
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Looking original in my eyes, Actually have not seen one . but this one
works! you can also see my lowering job 6 inches only. This works since i
have an rear panhard bar. |
I'm planning to use the Parking lights as blinkers. but the 18Watt
lamp was BIG. And it hit the glass. Reworked version on the left. |
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I cut of the rear part and added a 12mm long tube piece. That let the
lamp sink in, and i could mount the glass. |
Ready to assemble. |
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Its good to test the lights before you actually wire the car, so you
know everything works. And if there is no light, its your wiring that screwed
up. |
I have not painted the car shiny, since that needed another couple
of hundred hours of metal work. I consider this a test assembly. I don't
have to be afraid to scratch anything. And i can fit and adjust things
properly. And finally matte black is a HOT ROD color. |
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One smart way is to mount trim and lights when the fender is loose.
Its easy to reach from the backside you know. |
Rear lights ready to go. Yes i had to replace 30-60 % of the tin
in the rear lights to |
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Testing the function, this was a good idea. Since i had some grounding
problem, easy to fix when the fender is loose. |
Find the fault? |
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Did you notice the missing cowl trim. I could not find one so i had
to make my own. Took some junk pieces and made this piece to hammer a bit
of a door trim part on. |
Some hammering and i had an original looking piece with the right angle. |
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I had to practice on some pieces first. |
This is how it ended up. i know i still have to adjust the hood, to
get the trim to line up. |
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Starting to look good, to me at least. Still needs some wiring, side
windows and so on. |
A friend gave me a six way seat, the small problem was
that it was only a one way. Some disassembly and i found two burned coils.
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Since i live in Sweden, and its far between the American car junk yards,
i decided to make my own new coils. |
I found a pipe with the right diameter. |
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Wrapped some glass fibre around the pipe, after i had waxed it with
car wax, on the out side of the glass fibre i wrapped a piece of plastic
bag to get a smooth surface. |
I cut out some paper that i epoxied to the glass fibre "pipe" |
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Another friend got me some copper wire with the same gauge as the original
wire, 400 turns later i had a new coil. to mount on this steel part. yes
i found the reason for the "burnout" it was the toggle switch that
had broken and was locked in on position, causing it to overheat. |
Over to door glass mounting, i had to replace some steel inside the
door to. And no this is not the felt i will use, its the old one used for
testing only. |
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The "funny" thing with the 42 is that the steel channel follows the
glass down. i think Ford used this design 40-42. |
Starting to fit together and working properly. |
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Found this heater at a swap meet this summer. I'm told
its from a Ford pickup F1 early fifties. |
It was NOS, but a small problem is that it don't have a fan! So I'm planning
to mount an external one. |
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Finally a rear view, things are finally coming together ;-) |
Rear suspension...Original with With long shackles "Special "aircraft"
shock kit tube type this was an old after market kit that i found at a swap
meet.
Tires, Front/Rear... Firestone 5,60 by 15 8,20 by 15 Whitewalls.
Wheels.................. Volvo 810 15" rims They have the old Ford
bolt pattern.